$300k in savings.
5x production capacity.
Less manual labor (people).
Are you experiencing these problems?
High Operating Costs
Rising labor and production expenses are eating into your margins and slowing growth.
Limited Production Capacity
Your current setup can’t keep up with demand, holding back your ability to scale.
Slow and Inefficient Processes
Hours are lost to slow, exhausting work. Too often, tasks end up needing to be redone, leaving progress stalled and frustration growing.
Workforce Dependency
Hiring, training, and retaining large teams is costly, time-consuming, and unsustainable.
Recall Risks
Inconsistent processes increase the chance of errors, recalls, and costly damage to your brand reputation.
Contamination Threats
Excessive human contact and inadequate controls raise contamination risks.
Lack of Control and Visibility
Without reliable data and reporting, it’s impossible to monitor performance or make confident decisions.
Here's the solution
IDS 150 PP AUTOMATIC PREMADE ROTARY BAGGER
30 Bags/min
8 Stations
5-10" Pouch Range (Width)
100% FDA Safe
Positioning System
Safety Systems
Optical and induction sensors and smart alarm system
Filling Technology
High precision filling systems
Sealing Technology
Precision heat and pressure sealing deliver perfect seals every time.
Why automate?
End Labor Dependency & Turnover Chaos
Stop hemorrhaging money on temp workers who can’t keep up with demand. Our adjustable magazine station handles 5-9″ pouches automatically – no more training headaches or labor shortages killing your production schedule.
Eliminate Contamination from Human Contact
Scale Without Hiring More Bodies
Stop Throwing Money Away on Waste
e-description”>Precision and filling systems eliminate overfill waste, spillage, and rejected pouches. Every gram of product makes it into the package instead of the trash bin.
Built-in FDA & GMP Compliance
Perfect Seals = Zero Product Returns
Who is Ideal Solution?
In the mid-90s, Sergio Cabral started as a floor sweeper at his brother-in-law’s industrial equipment company. When technicians couldn’t fix a broken packaging machine, he stepped in and had it running in minutes. This led to years of mentorship and traveling across Brazil fixing food packaging lines.
By 2016, Sergio and his wife had built a 70-employee company with projects across eight South American countries. A failed merger and pandemic nearly destroyed everything, compounded by discovering their chief engineer was stealing proprietary information. They rebuilt from 20 employees and today, Ryan Cabral and his family proudly sell their originally engineered packaging machines from their new U.S. office in the world’s most competitive markets.
Industries we serve
Bakery
Beauty & Cosmetic
Gels
Bulk & Food Service
Chemicals
Cheese
Coffee
Gummy/Candies
Frozen Food
Fruit
Cereals & Grains
Meat & Poultry
Nutraceutical & Pharmaceutical
Powder
Snack Food
Vegetable
Why Industry Leaders Choose IDS 150 PP
$300K
Replace at least 7 full-time manual packers at $42K each. The IDS 150 PP pays for itself in under 18 months while eliminating turnover, training costs, and worker comp claims.
Zero
Automated systems eliminate human contamination risks. Built-in sensors create compliance documentation automatically – no more failed inspections or costly recalls.
99%
Precision filling and settling systems recover thousands in lost product annually. Every gram goes in the package instead of on the floor or in rejected batches.
FAQs
Both. We engineer and manufacture a complete line of standard packaging machines, but many of our projects involve tailoring solutions to each client’s product, packaging format, and production goals. From slight adjustments in dosing and conveyor systems to fully customized automated lines, our engineering team works closely with you to design equipment that fits your exact needs.
Yes. Our team provides full support before and after installation. If you are located in Florida, Texas, Georgia, or Utah, you can count on guaranteed local, on-the-ground support. We also provide preventive and corrective maintenance, spare parts, and on-site or remote training for your operators and maintenance staff. Wherever you are, our goal is to keep your line running at peak performance with minimal downtime.
Most of our equipment is designed with flexibility in mind, allowing you to run a range of pouch, sachet, or bottle sizes on the same machine. The right choice depends on your product type, volume, and packaging format. Our specialists will help you select the machine that maximizes efficiency while giving you room to grow.
Every year you delay automation, you face higher labor costs, quality risks, and missed production opportunities. Automation pays for itself by reducing overhead, improving consistency, and giving you scalability. Postponing often means spending more on temporary fixes while your competitors move ahead with efficiency gains.
We work with flexible payment terms. Typically, clients provide a down payment at order confirmation, with progress payments scheduled during production, and the balance due at shipment. We also work with partnering financial institutions to provide flexible and affordable financing and leasing options.
Ideal Solutions (IDS) is a family-owned packaging equipment manufacturer with operations in the USA and Brazil. Our story began in the mid-90s, when founder Sergio Cabral (father) went from sweeping floors to mastering the art of repairing packaging lines across Brazil. After decades of hands-on experience, he and his family built one of the region’s leading equipment companies. Today, Ryan Cabral (son) and his team proudly deliver originally engineered, high-performance packaging machines to the world’s most competitive markets.
We specialize in designing, engineering, and delivering automated packaging lines for food, nutraceutical, and snack manufacturers. Known for our stainless-steel builds, modern automation, and customer-first service, we help companies scale production with reliable, high-performance machinery. In the U.S., IDS has a strong presence in Florida, Texas, Georgia, and Utah, where we offer direct sales, local support, and service coverage.
Lead times typically range from 16 to 20 weeks, depending on the complexity of the project and current production schedule. Smaller stand-alone machines may be faster, while fully integrated lines may require more time for engineering, testing, and validation.
Yes. Each product has its own characteristics—stickiness, flow, particle size, fragility—and that’s exactly why we run product tests and adapt our dosing and handling systems. Even if we haven’t packaged your exact product before, our engineering team will design, test, and validate the solution to make sure it runs reliably before delivery.
Let's work together.
